Production

We manage the supply chain

Our production is based on both, the supplies of both entrusted elements and those obtained from the market by our purchasing department. The experience we have acquired throughout the years has allowed us to select the trusted suppliers that guarantee certified origin of the sold elements.

Electrostatic Protected Area

Production and storage of semi-finished products takes place in specially created Electrostatic Protected Area (EPA), providing a safe environment, required temperature and humidity conditions for all electronic components. Furthermore, the storage department is equipped with special climatic chambers dedicated for storing especially sensitive elements. Supply chain managment and logistics is a complex and very time-consuming process — therefore, we offer our help already at this stage of cooperation.

SMD assembly

SMD line is based on professional devices made by YAMAHA and an SMT Wartheim reflow oven.

1. Efficiency: 92 000 cph elements assembled per hour
2. Size of assembled elements: from 01005 to 50 x 100 mm (including: BGA, uBGA, QFP)
3. Reflow soldering in a nitrogen atmosphere
4. Automated optical inspection (AOI)

THT assembly

We use the ERSA soldering station that works in nitrogen-gas atmosphere

1. Efficiency: 1 000 PCB per hour
2. Wave soldering under a nitrogen atomsphere
3. A ead-free solder alloy – SAC305 (Sn96,5Ag3Cu0.5)
4. Highly efficient devices for fixing leads of the elements
5. Maximum width of a PCB for an automatic process is 320 mm

Final assembly

1. Wire production
2. Integrated circiut packaging
3. Finished goods packaging
4. Dispatch of goods
5. Repair services

Testy

AOI Prüftechnik offers specialist tests of electronic assembly quality

1. Efficiency: 100 000 cph elements tested per hour
2. Maximum operating field 450×350 mm
3. Resolution: 10 micrometres
4. OCR — advanced system of optical character recognition

Mechanical production

For production of mechanics we use equipment manufactured by Trumph, Haeger, and Kemppi

1. Laser cutting from 0.4 to 15 mm
2. CNC sheet metal bending up to 6 mm of thickness
3. Installation of fasteners with a Haeger insertion machine
4. TIG, MIG, and MAG welding
5. Machining
6. Additional services: powder and wet coating, anodising, shot-peening, sandblasting, and screen printing